Banding machine applying paper bands to retail products

Revolutionizing Packaging with Banding Machinery

In the modern packaging landscape, the focus is increasingly shifting towards sustainable and efficient solutions. Banding machines, particularly those utilizing ultrasonic technology, are at the forefront of this shift. Companies like ATS offer a variety of banding machinery that not only enhance productivity but also embrace environmental stewardship.

The Rise of Ultrasonic Banding Machines

Ultrasonic banding machines, such as the US-2000 series from ATS, represent a significant advancement in packaging technology. These machines are renowned for their speed, cleanliness, and efficiency. The ultrasonic weld ensures a fast and clean process that eliminates the variability and potential damage caused by heat-seal methods. This is particularly suited for delicate products since it does not require heat, reducing the risk of damage during packaging. Furthermore, ultrasonic banding can reduce energy consumption—by up to 98% compared to shrink-wrapping—because energy is directed into the materials being sealed rather than heating the environment.

Sustainable Solutions

Sustainability is a crucial factor in the design and operation of modern banding machines. ATS emphasizes machines that operate with minimal waste and use recyclable or compostable materials. Ultrasonic systems meet growing demand for eco-friendly packaging that doesn’t compromise efficiency or aesthetics, using less material by design and often employing FDA-approved, recyclable options.

Banding Material Advantages

Banding materials such as paper and film bands offer notable advantages over traditional packaging options:

  • Sustainability & Recyclability: Extra-strong paper bands can replace plastic packaging and are recyclable, significantly reducing environmental impact. Film bands are also available in recyclable materials.
  • Versatility & Strength: Available in multiple widths and thicknesses, bands can secure up to 30 kg (66 lbs) and withstand high-pressure processing, freezing, boiling, baking, or microwaving.
  • Customizability & Branding: Pre-print with logos or product info in many colors for on-brand presentation.
  • Ease of Use: Bands open by hand—no sharp tools required—offering a better experience than strapping.
  • Eco-Focused Innovation: ATS offers options like TruePaper (up to 50% post-consumer recycled content) and continues to test new, greener materials.
Examples of paper and film banding materials

Industry Applications

Banding machines span industries—from food to healthcare to consumer goods. In food, ultrasonic banding enables labeling and sleeving without adhesives, ideal for clean, secure, visually appealing packaging. The technology works in cold environments where adding heat is impractical.

Automation and Efficiency

Beyond sustainability and customization, automation is a major benefit of advanced banding machines. These systems reduce manual labor, lower operating costs, and boost throughput. They integrate smoothly with production lines, and options like in-line printing further streamline packaging workflows.

In summary, advancements in banding machinery—spearheaded by solutions from companies like ATS—answer the call for sustainable, efficient, and versatile packaging. Whether enhancing brand visibility, reducing waste, or improving operational efficiency, modern banding machines are proving invaluable. For a selection of machines, browse our banding lineup.